Diagnosis and repair work flow
Work flow
Overall sequence

Detailed flow
1.Get information for symptom
>> Go to 2.
2.Check dtc
Are any symptoms described and any dtc detected? Symptom is described, dtc is detected>>go to 3.
Symptom is described, dtc is not detected>>go to 4.
Symptom is not described, dtc is detected>>go to 5.
3.Confirm the symptom
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.Confirm the symptom
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
Note:
Freeze frame data is useful if the dtc is not detected.
>> Go to 6.
5.Perform dtc confirmation procedure
Perform dtc confirmation procedure for the detected dtc, and then check that dtc is detected again. At this time, always connect consult to the vehicle, and check self diagnostic results in real time.
If two or more dtcs are detected, refer to bcs-48, "dtc inspection priority chart", and determine trouble diagnosis order.
Is dtc detected? Yes >> go to 7.
No >> refer to gi-39, "intermittent incident".
6.Detect malfunctioning system by symptom diagnosis
Detect malfunctioning system according to symptom diagnosis based on the confirmed symptom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described? Yes >> go to 7.
No >> monitor input data from related sensors or check voltage of related module terminals using consult.
7.Detect malfunctioning part by diagnosis procedure
Inspect according to diagnosis procedure of the system.
Is malfunctioning part detected? Yes >> go to 8.
No >> refer to gi-39, "intermittent incident".
8.Repair or replace the malfunctioning part
>> Go to 9.
9.Final check
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the symptom is not detected.
Is DTC detected and does symptom remain? YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4.
NO >> Inspection End.
Wiring diagram
Dtc/circuit diagnosisExhaust gas (carbon monoxide)
WARNINGDo not breathe exhaust gases; they
contain colorless and odorless carbon
monoxide. Carbon monoxide is dangerous.
It can cause unconsciousness or
death.
If you suspect that exhaust fumes are
entering the vehicle, drive with all windows
fully open, and have ...
C1601 Battery power supply
DTC Logic
DTC DETECTION LOGIC
DTC
Display item
Malfunction detected condition
Possible cause
C1601
BATTERY VOLT
When a power supply voltage to the EPS control unit
is maintained at 17.5 V or more or at less than 9 V
continuously for five second or more.
...
Removal and installation
OIL COOLER
Exploded View
M/T models
Clamp
Water hose
Clamp
Water hose
Oil cooler
O-rings
CVT models
Clamp
Water hose
Clamp
Water hose
Water hose clip
Oil cooler
Clamp
Water hose
O-rings
To CVT oil warmer
Removal and Installation
REMOVAL
Re ...