Steering gear and linkage
Exploded View

Outer socket
Boot clamp (small diameter)
Boot
Boot clamp (large diameter)
Inner socket
Gear housing assembly
Disassembly and Assembly
DISASSEMBLY
Loosen outer socket lock nut, and remove outer socket.
CAUTION:
When loosening lock nut, be sure to fix outer socket with a wrench or an equivalent.
Remove boot clamps, and then remove boot from inner socket.
CAUTION:
Do not damage inner socket part and gear housing part of steering gear assembly when removing boot. steering gear assembly must be replaced if steering gear assembly are damaged because it may cause foreign material interfusion.
Do not reuse boot clamps.
Remove inner socket.
ASSEMBLY
Apply recommended grease to inner socket (A) of gear housing assembly, and install boot to gear housing assembly.
Use Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent.
CAUTION:
Do not reuse boot.
Grease application position (Reference) (B) : 10 mm (0.39 in)

Install boot clamp (large diameter) (1) to boot using Tool.
CAUTION:
Do not reuse boot clamp (large diameter).
Install boot clamp (large diameter) securely to boot groove, and crimp it so as to have clearance (B) of 3 mm (0.12 in) or less as shown.
Tool number (A) : KV40107300 ( — )

Install boot clamp (small diameter) to boot.
CAUTION:
Do not reuse boot clamp (small diameter).
Adjust inner socket to standard length (L), and then tighten outer socket lock nut (1) to the specified torque. Check length again after tightening lock nut.
(L) : Refer to ST-19, "Power Steering Gear".

CAUTION:
When tightening the outer socket lock nut (1), be sure to fix outer socket (2) with suitable tool to prevent the ball joint from getting contact with the knuckle.
Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary the above value.

Steering gear and linkage
Service data and specifications (SDS)Main power supply and ground circuit
Diagnosis Procedure
1.CHECK TCM POWER CIRCUIT (PART 1)
Turn ignition switch OFF.
Disconnect TCM connector.
Check voltage between TCM harness connector terminals and ground.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK TCM POWER CIRCUIT (PAR ...
Parts Requiring Angle Tightening
Use the Tool for the final tightening of the following engine parts:
Tool number : KV10112100 (BT-8653-A)
Camshaft sprocket (INT) bolt
Cylinder head bolts
Main bearing cap bolts
Connecting rod cap bolts
Crankshaft pulley bolt (No the angle wrench is required as bolt flange
is pr ...
Condenser
Removal and installation
Removal
Remove the rear pillar finisher. Refer to INT-29, "REAR PILLAR FINISHER
: Removal and Installation".
Disconnect the harness connectors (1), remove the condenser
bolt (A) and the condenser (2).
: Front
Installation
Installation is in th ...