Diagnosis and repair workflow
Work flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
>> GO TO 2.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
>> GO TO 3.
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer interview.
>> GO TO 4.
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self-diagnosis with CONSULT. Check that any DTC is detected.
Is any DTC detected? YES >> GO TO 5.
NO >> GO TO 6.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
>> GO TO 9.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate? YES >> GO TO 7.
NO >> GO TO 8.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
>> GO TO 9.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis, refer to INL-51, "Symptom Table". Specify the malfunctioning part.
>> GO TO 9.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self-diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs detected prior to the repair. Verify that DTC is not detected again.
Is any DTC detected? YES >> GO TO 5.
NO >> GO TO 11.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally? YES >> Inspection End.
NO >> GO TO 3.
Wiring diagramThermostat and thermostat housing
Exploded View
Thermostat housing
Gasket
Rubber ring
Thermostat
Water inlet
Clamp
Radiator hose (upper)
To radiator
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns
could occur from high-pressure
engine coolant escaping from the radiator. ...
Refrigerant
Description
CONNECTION OF SERVICE TOOLS AND EQUIPMENT
Shut-off valve
A/C service valve
Recovery/recycling/recharging
equipment
Refrigerant container (HFC-134a)
Weight scale (J-39650)
Vacuum pump (J-39649)
Manifold gauge set (J-39183)
Preferred (best) method
Alternativ ...
How to erase permanent DTC
Description
OUTLINE
When a DTC is stored in ECM
When a DTC is stored in ECM and MIL is ON, a permanent DTC is erased with MIL
shutoff if the same malfunction
is not detected after performing the driving pattern for MIL shutoff three times
in a raw.
*1: When the same malfunction is detec ...