Diagnosis and repair work flow
Work flow
Overall sequence

Detailed flow
1.Get information for symptom
Get the detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred) using the “diagnostic work sheet”. (Refer to ec-129, "diagnostic work sheet".) >> Go to 2.
2.Check dtc in ecm
Are any symptoms described and any DTCs detected? Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.Confirm the symptom
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom. Refer to ec-473, "symptom table" and ec-90, "fail safe".
Diagnosis work sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> Go to 5.
4.Confirm the symptom
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
>> Go to 6.
5.Perform dtc confirmation procedure
Perform dtc confirmation procedure for the displayed dtc, and then check that dtc is detected again.
If two or more dtcs are detected, refer to ec-93, "dtc inspection priority chart" and determine trouble diagnosis order.
Note:
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIRMATION PROCEDURE.
Is DTC detected? YES >> GO TO 7.
NO >> Check ECO mode system. Refer to DMS-20, "Component Function Check".
6.Detect malfunctioning part by symptom diagnosis
Detect malfunctioning system according to Symptom Diagnosis based on the confirmed symptom in step 4, and determine the trouble diagnosis order based on possible causes and symptoms.
Is the symptom described? YES >> GO TO 7.
NO >> Monitor input data from related sensors or check voltage of related ECM terminals using CONSULT.
Refer to EC-77, "Reference Value".
7.Detect malfunctioning part by diagnosis procedure
Inspect according to Diagnosis Procedure of the system.
Is a malfunctioning part detected? YES >> GO TO 8.
NO >> Check intermittent incident. Refer to GI-39, "Intermittent Incident".
8.Repair or replace the malfunctioning part
>> Go to 9.
9.Final check
When DTC was detected in step 3, perform DTC CONFIRMATION PROCEDURE or Component Function Check again, and then check that the malfunction have been completely repaired.
When symptom was described from the customer, refer to confirmed symptom in step 4 or 5, and check that the symptom is not detected.
Is DTC detected and does symptom remain? YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4.
NO >> Before returning the vehicle to the customer, always erase DTC.
Wiring diagram
Dtc/circuit diagnosisBasic inspection
Diagnosis and repair workflow
Work flow (with exp-800 ni or gr8-1200 ni)
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
To test the charging system, use the following special service tools:
EXP-800 NI Battery and electrical diagnostic analyzer
GR8-1200 NI Multitasking battery and ...
Hvac branch line circuit
Diagnosis procedure
1.Check connector
Turn the ignition switch off.
Disconnect the battery cable from the negative terminal.
Check the terminals and connectors of the a/c auto amp. For damage, bend
and loose connection (unit
side and connector side).
Is the inspection result normal? ...
Symptom diagnosis
Multi av system
Symptom table
Related to audio
Related to hands-free phone
Before performing diagnosis, confirm that the cellular phone being used
by the customer is compatible with
the vehicle.
It is possible that a malfunction is occurring due to a version change
of th ...