Diagnosis and repair work flow
Work flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
>> GO TO 2
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
>> GO TO 3
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer interview.
>> GO TO 4
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self diagnosis with CONSULT. Check that any DTC is detected.
Is any DTC detected? YES >> GO TO 5
NO >> GO TO 6
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
>> GO TO 9
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate? YES >> GO TO 7
NO >> GO TO 8
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
>> GO TO 9
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs detected prior to the repair. Verify that DTC is not detected again.
Is any DTC detected? YES >> GO TO 5
NO >> GO TO 11
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3
Wiring diagramBasic inspection
Diagnosis and repair workflow
Work flow (with exp-800 ni or gr8-1200 ni)
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
To test the charging system, use the following special service tools:
EXP-800 NI Battery and electrical diagnostic analyzer
GR8-1200 NI Multitasking battery and ...
U1000 CAN Comm circuit
DTC Logic
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
Possible causes
U1000
CAN COMM CIRCUIT
When CAN communication signal is not continuously
received for 2 seconds or more
CAN communication system malfunction
Diagnosis Procedure
...
Dlc branch line circuit
Diagnosis Procedure
1.Check connector
Turn the ignition switch off.
Disconnect the battery cable from the negative terminal
Check the terminals and connectors of the data link connector for
damage, bend and loose connection
(connector side and harness side).
Is the inspection result ...